Duct Work Fabrication
Phenolic Foam Duct Work Systems by Koolfab
The Koolfab Duct Work Fabrication Process
Koolfab manufactures Phenolic Foam Duct Systems for any size project at our plant in Jacksonville, Florida. Be it a basic residential project or a large complex interior / exterior commercial duct system, our equipment, process, and experienced fabrication team allows us to build your high performance phenolic foam duct system to exact specifications.
Computerized Cutting For Exact Specifications
Our process begins with Kingspan® KoolDuct® Duct Board and your project plans. Complex duct section panels for corners, reductions or expansions that will be used to build your duct work are created within the software that integrates with our computer guided cutting table. The CAD based software is highly efficient and allows us to make maximum use of each sheet of KoolDuct® duct board, while simultaneously cutting each each panel that will be needed to assemble your ducts. The precision cuts afforded by this equipment assures a perfect cut of every seam which virtually eliminates leakage in the final product.
The precisely cut phenolic foam panels are moved to assembly where all edges are hand sanded and treated with a weather resistant adhesive that tightly bonds the panel seams. Metal Clasps are added to further reinforce seams before sealing all exposed foam edges with metallic weather proofing tape.
Once duct work components have been fully assembled, specified assembly hardware is added. Reinforcements are added to larger duct components, and every internal seam is sealed with silicone caulk.
Delivery and Installation
Fully fabricated duct panels, all required assembly hardware, and assembly guides are delivered directly to the job site where a Koolfab certified contractor will assemble the lightweight duct components.
On Site Duct Fabrication
In some instances where a project calls for a large number of duct components, or large number of large components, it may be more efficient to cut the panels that are required at our plant, ship the panels, and assemble the duct components on site.
Request a Quote or Bid!
Regardless of the size of your project, we would be very interested in helping you build the most efficient and long lasting Hvac Duct System on the market today. Speak to one of our KoolDuct® specialists today about your project at 1-855-321-5665.
We look forward to working with you!